all too often we generally tend to examine synthetic products today, and just anticipate that they have been made using some kind of complex equipment or, methods that are out of our reach. the fact is however, that pretty often this simply is not so, and clay roof tiles are a high-quality instance.
no fuel fired kiln required
would you consider that you can make your very own ceramic merchandise simply the identical way that they have been made for hundreds of years, and in fact you do not even want a gas fired kiln. it’s the identical way that bricks, and tiles are still being made to nowadays in wood stoked ovens in mexico.
you need to find a reasonably-priced source of clay
the first issue you will need, is a voluminous deliver of right first-class clay, and in case you’re willing to look around within the location wherein you stay, you’ll most probable discover a natural supply someplace. simply dig it up, load it in rubbish baggage, and lug it domestic in the returned of a truck.
it has to be worked properly prior to being fashioned
the clay must be worked properly prior to being formed, and this is traditionally executed with the ft in some kind of huge field or, containment place. to make the tiles it’s then rolled out on a table, the use of ¾ inch sticks on every aspect as publications to alter the thickness.
after the sheet is rolled out, the subsequent step is to use a plywood template to scribe out, and cut out the general form of the KPG ROOF tiles you intend on making. if they may be to be flat then stack them to dry flat. if they’re to be curved then location them over a curved drying floor.
use a template to cut out the clay roof tiles
once they have dried for numerous days the subsequent step is to arrange them min piles in such a way that they are secure from breakage. after that dried firewood is arranged around the piles of tiles, being cautious not to damage the unfired ceramic pieces.
build a brick oven round your product
then the way they do it in mexico, is that they then construct a kiln out of brick around, and above the tiles. so where do they get the brick? the solution is simple. they form them with molds out of the very equal clay they make the tiles from. they then ignite the wood, and allow the clay roof tiles to hearth.